Closed projects material industry
Closed projects out of the scope of construction material.
References in material industry
Control and visualisation of a dry plaster blending device
Place of delivery: Germany
Technical data:
- dry plaster blending device with 2 lines
- S88-2 batch management system
- contractor Schmid Automation Switzerland
- connection to SAP order management system
- ET200M in and output components
- Siwarex weighing system
- connection to Bluhm DSS Manager
- connection to Ventilex drying
StaKo Tec. service package:
- service on site
- balance maintenance service
- remote maintenance
Control and visualisation of a sand drying facility with humidity control system
Place of delivery: Germany
Technical data:
- 3 blending lines, 18 scales, sand drying with humidity control system
- 1800 physical in and outputs
- batch management system according to S88-2
- Oracle datenbank system for the recording of processing data
- integration of all automatical and manual production steps
- optimisation sand drying with weather data adjustment
- recording energy consumption processing parameters
- works control by means of network monitoring systems
- belt weigher system
StaKo Tec. service package:
- base study, engineering
- implementaion, plant extension, software adjustment on site
- training
- remote maintenance
Control and visualisation of a dry plaster blending facility 3
Place of delivery: Germany
Technical data:
- dry plaster blending facility
- S88-2 batch management system
- contractor Schmid Automation Switzerland
- connection to SAP order system
- ET200M in and output components
- Siwarex weighing system
- connection to Bluhm DSS Manager
StaKo Tec. service package:
- service on site
- scales service
- remote maintenance
Control and visualisation of a blending device with vehicle administration
Place of delivery: Germany
Technical data:
- 1 mixing line, 5 scales, sand drying
- 450 physical in and outputs
- MySQL databank with webfrontend data evaluation
- recording of all automatical and manual production steps
StaKo Tec. service package:
- base study, re-engineering control technology and batch steering
- preparation of control and visualisation of the batch system according to S88 and vehicle administration
- data recording and analysis
- electronical engineering
- construction of a switch cabinet
- implementation
- training
- remote maintenance
Control and visualisation of a calibratable mixing device
Place of delivery: Germany
Technical data:
- calibratable mixing device
- connection to SAP order management via RFC
- 1 mixing line, 5 scales, sand drying
- 450 physical in and outputs
- MSSQL databank with mit webfrontend data analysis
- recording of all automatic and manual production steps
StaKo Tec. service package:
- reengineering control technology and batch control
- preparation of control and visualisation, batch system according to S88 + vehicle management
- data recording and evaluation
- electric engineering
- exchange Siemens S5 against Beckhoff E/A components
- implementation
- training
- remote maintenance
Control and visualisation of an industrial concrete plant
Place of delivery: Germany
Technical data:
- industrial concrete plant with 1 mixing line, 2 scales, 5 time dosing systems, water dosing system
- 250 physical in and outputs
- integration of all automatic and manual production steps
StaKo Tec. service package:
- base study, reengineering control technology and batch control
- preparation of control and visualisation, batch system.
- data recording and evaluation on customer's demand with Access data bank
- electric engineering
- construction of switch cabinet
- implementation
- training
Control and visualisation of an automatic pipe conveyor
Place of delivery: Germany
Technical data:
- automatic pipe conveyor with temper tunnel for the conveying and tempering of polymer concrete pipes
- approx.150 physical in and outputs
- integration of all automatical and manual production steps
StaKo Tec. service package:
- base study, reengineering control technology
- preparation of control and visualisation
- data recording with MySQL databank system and evaluation via web-frontend
- electric engineering
- construction of switch cabinet
- implementation
- training
Control and visualisation of a recirculated sludge grinding device
Place of delivery: Germany
Technical data:
- grinding device for recirculated sludge for the production of porous concrete
- 350 physical in and outputs
- 6KV engine / starter steering
- differential and conveyor belt scales
- network monitoring
- recording of all automatic and manual production steps
StaKo Tec. service package:
- base study, reengineering control technology
- preparation of control and visualisation
- data recording and evaluation
- electric engineering
- construction of switch cabinet
- implementation
- training
Optimisation of scales, mixing and volumen dosing lines
Place of delivery: Germany
Technical data:
- 1 mixing line, 14 scales, volume dosing line
- 1800 physical in and outputs
- batch management system according to S88-2
- Oracle datenbank system for the recording of processing data
- integration of all automatic and manual production steps
StaKo Tec. service package:
- base study
- implementation and extension of the plant
- software adaption on site
- training
- 24 h support 365 days per year
Control of a sand drying facility with humidity control system
Place of delivery: Germany
Technical data:
- 1800 physical in and outputs
- batch management system according to S88-2
- Oracle datenbank system for the recording of processing data
- integration of all automatic and manual production steps
StaKo Tec. service package:
- base study, engineering
- implementation and extension of the plant
- software adaption on site
- training
- 24h support 365 days per year
Mixing plant for the production of polymer concrete with pipe transport steering
Place of delivery: Germany
Technical data:
- mixing plant for the production of polymer contrete with pipe tranport steering
- 1200 physical in and outputs
- hot-standby redundance
- Oracle databank server for the recording of processing data
- integration of all automatical and manual production steps
StaKo Tec. service package:
- base study, engineering control technology
- adaption of control and visualisation
- data recording and evaluation
- electric engineering
- implementation
- training
- 24h support 365 Tage per year
Control and visualisation of a sand drying facility
Place of delivery: Germany
Technical data:
- 1 mixing line, 5 scales, sand drying
- 450 physical in and outputs
- MySQL databank with webfrontend data evaluation
- recording of all automatic and manual production steps
StaKo Tec. service package:
- base study, reengineering control technology and batch steering
- preparation of control and visualisation
- batch system according to S88 + vehicle management
- data recording and evaluation
- electric engineering
- construction of switch cabinet
- implementation
- training
Control and visualisation of a liquid dosing device
Place of delivery: Germany
Technical data:
- 2 mixing lines, 1 scale, 5 Coriolis liquid dosing systems
- 450 physical in and outputs
- additive drying
- management of production space and allocated systems (tempering tunnel)
- MySQL databank with webfrontend for data evaluation
StaKo Tec. service package:
- base study, reengineering control technology
- preparation of control and visualisation, batch system according to S88
- data recording and evaluation
- electric engineering
- construction of swith cabinet
- implementation
- training
Control and visualisation of a separation device for porous concrete stones
Place of delivery: Germany
Technical data:
- separation device for porous concrete stones
- compound management for stone selection
- very exact positioning via Profibus servo converter
- automatic position calculation
- data link via über Profibus / Modbus / Ethernet
StaKo Tec. service package:
- base study, reengineering control technology
- preparation of control and visualisation
- data recording and evaluation
- electric engineering
- construction switch cabinet
- implementation
- training
Control and visualisation of a grip hole cutting device for porous concrete stones
Place of delivery: Germany
Technical data:
- grip hole cutting device for porous concrete stones
- connection to Oracle databank for control parameters
- very exact positioning via Profibus servo converter
- automatic position calculation
- data link via Profibus / Modbus / Ethernet
- data exchange with AEG Modicon SPS via Modbus
StaKo Tec. service package:
- base study, reengineering control technology
- preparation of control and visualisation
- data recording and evaluation
- electric engineering
- construction of switch cabinet
- implementation
- training
Extension of a porous concrete facility
Place of delivery: Germany
Technical data:
- control server with approx. 3500 in and outputs, 4 clients and 5 SPS control systems
- control of a porous concrete transport system
- connection to Rekers control systems
- connection to external packaging systems
- stock management system
- labeling system
- monitoring via network cameras
StaKo Tec. service package:
- concept elaboration with company Rekers
- connection to external control systems
- preparation of a driver SPS communication
- electric engineering network
- adaption of various S7 programs of exernal producers
- implementation
- training
Control and visualisation of a sand drying facility
Place of delivery: Germany
Technical data:
- sand drying
- humidity control sensor system
- burner and waste air control as well as function control
- in and outputs routed via S5 135U / IM308-C
- connection to existing mixer control system
- trend recording of all processing parameters
StaKo Tec. service package:
- reengineering of existing control technology
- preparation of control and visualisation
- data recording and evaluation
- electric engineering
- projection of old S5 Komponenten ( IM308-C )
- connection to old Modicon E/A components
- implementation / adjustment
- training
- remote maintenance
Control and visualisation of a dry plaster blending device 2
Place of delivery: Germany
Technical data:
- dry plaster blending device
- S88-2 batch management system
- contractor Schmid Automation Switzerland
- connection to SAP order system
- ET200M in and output components
- Siwarex weighing system
- connection to Bluhm DSS Manager
StaKo Tec. service package:
- implementation of optimised drying
- adjustment drying sensor system
- preparation of software for loop circuits
- electric engineering drying process
- implementation
- training
- remote maintenance
Control and visualisation for a sand drying facility 2
Place of delivery: Germany
Technical data:
- sand drying
- humidity control system
- optimisation of burner and function control
- Ethercat network in and outputs
- connection to weather station and data recording
- trend recording of all analog control points
StaKo Tec. service package:
- reengineering control technology
- preparation of control and visualisation
- data recording and evaluation
- electronic engineering
- construction switch cabinet
- implementation
- training
- remote maintenance
Control and visualisation of a blending facility with sand drying
Place of delivery: Germany
Technical data:
- 1 blending line, 14 scales, volume dosing line
- 1800 physical in and outputs
- batch management system according to S88-2
- Oracle databank system for recording of processing parameters
- integration of all automatical and manual production steps
- optimised sand drying
- energy management
StaKo Tec. service package:
- base study
- implementation, extension and software adjustment on site
- training
- remote maintenance
